What Is Aluminum Auto Body Repair and How Does It Differ from Steel Repair?

Discover what aluminum auto body repair is, how it differs from steel repair, and why it matters for your car’s safety and performance.
Aluminum vs. Steel Autobody Repair: What You Need to Know

For a long time, the automotive industry has relied heavily on steel for autobody construction. However, today, aluminum has become the "fastest growing automotive material."

Aluminum offers a unique advantage to its users, including its lightweight properties, improved fuel efficiency, and zero emissions.

The exceptional qualities of aluminum influence its repair cost and procedure differently from steel.

Let's dive into all you need to know to make informed decisions, whether you're purchasing or repairing an aluminum autobody.

Aluminum vs. Steel—What's the Difference?
🔩 Steel

Steel is the traditional autobody material.

It is heavier, easier, and cheaper to weld or patch together.

Aluminum

Aluminum is a lightweight autobody material, corrosion-resistant, but highly technical to repair. Its repair is not cheaper either.

Here is why automakers use aluminum:
  • Better fuel economy, performance, and safety
  • Zero emissions, promoting healthier environments

This shift means that when your car gets even a little dent, repairs rely extensively on whether you're dealing with aluminum or steel. You must not make a mistake at this point. Know your next move.

What's Aluminum Autobody Repair?

Many modern vehicles, including Ford, Tesla, and luxury brands, use aluminum. However, most owners don't understand what aluminum repair is like.

Aluminum autobody repairs are special, not because they're lightweight but because of the level of intricacy required for their repairs.

It requires dedication, specialized tools, training, and a contamination-free facility for a successful aluminum body repair.

Aluminum behaves differently under stress. For aluminum, it's not about welding and hammering.

Key Differences Between Aluminum and Steel Repair
Metal Memory

Metal memory is one of the major key differences between aluminum and steel repair.

Metal memory is the ability to be responsive to straightening and reshaping. Steel has metal memory, which allows it to be reshaped and strengthened easily when deformed.

On the other hand, aluminum does not possess "metal memory", which makes it harder to repair when it's dented or deformed.

Why Aluminum Repair Requires a Certified Shop
  • The risk of cross-contamination with steel particles is a significant concern. A clean and secure facility is highly recommended for aluminum repairs.
  • Specialized training and certification from manufacturers are essential for aluminum repairs.
  • Only shops that are specially trained and certified by a specific car model or manufacturer can be trusted with aluminum repairs.
  • Shops that involve bonding, riveting, and advanced structural adhesives instead of welding are better equipped to handle aluminum repairs.

Specialization is essential for aluminum autobody restoration. Only allow standard shops to handle your delicate vehicle.

Common Aluminum Repair Mistakes
  • Using the wrong tools can cause corrosion.
  • Overheating panels during repair can lead to melting or complete damage.
  • Half-baked bonding leads to weak joints.
  • Using the wrong procedure or skipping the manufacturer's standards can lead to serious problems.
Regal Repair's Aluminum Expertise

Many car owners have experienced our advanced expertise in repairing an aluminum autobody. But we continue to improve every day—why?

  • We are OEM-certified aluminum repair specialists.
  • Our facility is favorable, facilitating contamination-free aluminum repairs.
  • We use state-of-the-art equipment and technology for riveting, bonding, and frame straightening.
  • Trusted by luxury car owners for our excellent experience and results.
Final Thoughts on Aluminum Repair Being Different from Steel

Aluminum repair requires a special and sophisticated repair approach compared to steel. So, you cannot trust just any repair shop with your aluminum-body car.

If you need help repairing your aluminum auto body, you can schedule a call with us at Regal Repair.

Let's work together to restore your vehicle to the manufacturer's standards.

Schedule Your Aluminum Repair

Recent from the Blog

Read our posts, news, tips and articles

Collision Repair Coupons

Save even more at Regal Repair for all your collision repair needs. Take advantage of our special collision repair coupons and deals to get your vehicle back in shape without overspending. Whether it's a minor dent or major damage, our offers provide affordable, high-quality repair solutions. Don't miss out on these limited-time discounts – explore our deals today and ensure your car receives the best care at the best price! Please mention the website coupon at the time of the vehicle estimate.

Repair Your Vehicle at Regal and Get

$500
Coupon With Any Collision Repair
Min. $2800 repair job. Coupon may be used toward any Regal Repair services.

Before returning your leased car to the Dealer, get

FREE
Lease Return Repair Inspection
Can be combined

Make it easy with a

FREE
Car Loaner or Rental
Up to $80 of rental car cost, with min. repair cost of $2800
* Not valid with other services or promotions. For a limited time only. Additional exclusions may apply. Offer must be mentioned/presented at time of estimate. Void where prohibited.

Expires on 12/31/

Multiple Collision Repair centers, conveniently located Near You.

Your trusted auto body shop and collision center, proudly serving you from our locations in North Hollywood and Los Angeles, CA. Let us take care of your collision repair needs, insurance negotiations, car rentals, and put your mind at ease. Get a free estimate today! Call us, schedule an appointment online or stop by during business hours.
N. Hollywood, CA
Regal Repair - North Hollywood is conveniently located on Cahuenga Blvd. in NoHo near Toluca Lake. The nearest cross street is Chandler St.

Regal Repair - NoHo

Address: 5430 Cahuenga Blvd., N. Hollywood, CA 91601
Hours of Operation
Mon-Fri:8:00 AM - 5:00 PM
Sat: 9:00 AM - 2:00 PM (by appointment)
Sunday: Closed
Services offered: Complete Collision Repair Facility, Auto Body Repair and Paint, Mechanical Services, Wheel Alignment and Tires.
24/7 Emergency Service Available
Los Angeles, CA
Regal Repair -  LA is conveniently located on5252 W. 111th St., Los Angeles CA, 90045.

Regal Repair - LA

Address: 5252 W. 111th St., Los Angeles CA, 90045
Hours of Operation
Mon-Fri:8:00 AM - 5:00 PM
Sat: 9:00 AM - 2:00 PM (by appointment)
Sunday: Closed
Services offered: Collision Repair Center
24/7 Emergency Service Available