Can a Car with Structural Damage Be Safely Repaired?

Worried about structural damage after a car accident? Learn how structural repairs work, when they’re safe, and what to look for to ensure your vehicle is roadworthy.

Yes, structural damage can be repaired following fundamental repair procedures. 

Many car owners understand that a car's structure consists of the body and the internal skeleton (as in humans). The internal skeleton of a car is its structure—the pillar that supports other components. 

Little wonder most car owners see safe structural damage repair as an impossible task, but it's achievable.

Structural damage can be repaired safely, and not all structural damage results in a vehicle being "totaled." How is that actually possible? If structural damage can be repaired safely, and some structural damage does not result in a vehicle being "totaled," how is that achievable?

This blog will walk you through a thorough breakdown for safer, smarter repair decision-making.

Signs Your Car Might Have Structural Damage

Just as a human skeleton shows signs of damage, a car's structural system does too. Most people miss this part. Operating a car with structural damage is akin to a potential explosion. 

Here are the typical structural damage signs easily spotted when you pay attention:

  • The car door is halfway closed: a car door that won't close properly means the metal frame has been twisted, bent, or shifted from its original position.
  • The vehicle is pulling to one side while driving: cars are meant to move in a balanced posture. It's not normal. 
  • If the door, hood, or trunk doesn't fit properly, you should be concerned. Something is off. 
  • Tire wear and tear: The tires aren't looking as they used to—and they're wearing off really fast. That's your cue. 
  • Strange, harsh noises: there's one consistent noise from a structurally damaged vehicle that sounds like a rusty metal door creaking or a weak wooden chair creaking when you adjust your sitting posture. The worst is the loud squeaking noise when the vehicle drives over a bump.

When a Car Shouldn't Be Repaired

  • When the impact affects multiple areas of the panel, airbags are deployed, and severe structural damage, such as a bent frame, occurs. 
  • When the Repair cost exceeds or is almost equivalent to the vehicle's value 
  • When an insurance company declares the vehicle as "total loss," it means the repair cost exceeds the car's actual cash value.

Insurance & Structural Damage

Structural damage affects the chassis, frame, or unibody of a car (its internal skeleton), and insurance companies treat it more seriously than cosmetic damage. 

After an accident, you were told your vehicle has "structural damage." 

The next best action is to file an insurance claim if you have one. And that's where things get intriguing. 

The insurance company will assess the damage (frame, suspension, and unibody safety components) through an insurance adjuster. 

Some factors will be considered after the assessment before they finally determine the fate of your vehicle. Factors include:

  • Car make 
  • Model 
  • Mileage 
  • Condition 
  • Year 

Finally, the actual cash value will be estimated. If the ACV isn't at least 70%, the car qualifies for repair. 

But if it exceeds 70%, the insurance company will declare it a "total loss." The insurance company will write off the claim if the repair cost surpasses the car's current market value.

Tips for Ensuring Safe Structural Repairs

  • Use Certified Repair Shops 

Most vehicle owners assume every repair shop has the capacity (skill, experience, and technicians) to fix their vehicle's make & model. "NO!" To get a successful, safe structural damage repair, you need to take your vehicle to a certified shop. For instance, you should take your vehicle to a body shop that has been approved by Tesla.

  • Use OEM Parts 

Aftermarket parts can be a terrible idea for your vehicle's safety when replacing a structurally damaged part. OEM parts offer standard performance in a critical case like this.

Ask the repair shop for a "post-repair inspection."

  • Post-repair Inspection and Scanning 

Verify the compliance of a Repair with standard specifications and also identify any blind spots. If you follow these tips, you don't have anything to worry about. Your vehicle is back as new.

Conclusion 

Understanding that it takes the right procedures, conditions, technicians, and parts to repair structural damage, safety is one thing every vehicle owner should know and practice for both safety and financial purposes.

This blog gives a detailed breakdown of safe structural damage Repair.

FAQs

  1. What is considered structural damage in a car?

Vehicle damage isn't randomly considered structural damage. A car is structurally damaged when the impact affects the chassis, frame, rails, or crumple zones. 

  1. Can structural damage be repaired safely?

Yes. Structural damage can be safely repaired provided it's handled by the right Repair shop, with the right procedures, and with the right parts. 

  1. How do mechanics fix structural damage?

Mechanics fix structural damage following this sequence: 

  • Assessing the damage, 
  • Comprehensive Repair plan, 
  • Measurement and strengthening, 
  • Corrosion protection and seam sealing, reassembly, and mechanical repairs, 
  • ADAS calibration and safety, 
  • Quality control and final checks. 
  1. How can I tell if a car with structural damage is safe to drive?

frame How can I tell if a car with structural damage is safe to drive? You can tell when your car is not pulling to one side, there is no abnormal wear, the doors are closing properly, and there is no weird noise when your car drives over bumps.

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